Among Mestek Machinery's most notable brands, Iowa Precision stands out for its reliability and cutting-edge technology in ductwork fabrication machinery. The brand is dedicated to offering advanced manufacturing systems and solutions that enhance productivity and efficiency.
The Iowa Precision family of Cornermatic® machines represents the pinnacle of innovation and efficiency in the HVAC duct manufacturing industry. These machines are meticulously engineered to automate the process of inserting and crimping corners into ductwork, significantly reducing manual labor and enhancing productivity in sheet metal shops.
Getting to Know the Cornermatic Series of Machines
The Cornermatic collection includes the Whisper-Loc PRO-XVI Seam Closing Machine, Cornermatic Plus, Cornermatic Combo, and Cornermatic Plus Versa, representing a cutting-edge collection of equipment designed to enhance efficiency and accuracy in HVAC ductwork production. These machines specialize in seam closing and automatic insertion of corners in ductwork. This combination of tasks reduces handling and manual labor for a safer workplace while improving duct quality and production times. Each model brings unique features tailored to different aspects of ductwork fabrication, from quiet operation to versatile handling of various duct sizes and types, aiming to streamline operations and ensure high-quality outputs with minimal manual intervention.
Whisper-Loc PRO-XVI Seam Closing Machine
The Iowa Precision Whisper-Loc PRO-XVI Seam Closing Machine is equipped with push button motor controls for quick-change duct lengths and is chain driven. This machine closes Pittsburgh seams — whether transverse duct connector (TDC), transverse duct flange (TDF), or slip and drive type duct work — in a fraction of the time.
Cornermatic Plus
The Iowa Precision Cornermatic Plus HVAC Ductwork Corner Insertion Machine was specifically designed to reduce shop labor by addressing the difficulty with inserting corners into some styles of fitting ductwork. The Cornermatic Plus can handle any transverse duct connector (TDC) or transverse duct flange (TDF) fitting assembled on a bench and automatically and effortlessly inserts and crimps Iowa Precision TDC and TDF corners in seconds. This allows you to do a duct section — eight (8) corners — in about 20 seconds in any gauge (16 through 26).
Cornermatic Combo
The Cornermatic II Whisper-Loc Combo is a unique, innovative machine that not only inserts and crimps corners into both ends of ductwork but closes longitudinal Pittsburgh seams on the same ductwork when required. This design allows the operator to accomplish both corner insertion and seam closing on one machine without having to handle the ductwork between processes.
Cornermatic Plus Versa
The Iowa Precision Cornermatic Plus Versa HVAC Ductwork Corner Inserter Machine is the most flexible unit of its kind for production available because adds the capability of sitting on your workshop floor or in-ground. The heavy-duty hydraulic scissor lift raises and lowers the machine with a simple press of a button in less than 16 seconds. The in-ground feature is beneficial for projects involving large or straight duct and heavier gauge, larger fittings, while the above-ground position is ideal for fitting production.
Key Features and Benefits of the Cornermatic Machines
1. Automation and Efficiency: The Cornermatic machines automate the tedious and time-consuming task of manually inserting corners into ducts. This automation speeds up production times, allows for quicker project turnaround, and significantly reduces labor costs.
2. Precision and Consistency: With their state-of-the-art technology, these machines ensure each corner is inserted and crimped with precision, guaranteeing a consistent and high-quality finish on every piece of ductwork. This level of consistency is difficult to achieve manually and is essential for the proper fit and seal of duct segments.
3. Versatility: The Iowa Precision Cornermatic family of machines are designed to handle a wide range of duct sizes and types, including TDC, TDF, and slip and drive. This versatility means that a single machine can meet the needs of most ductwork projects, making it an invaluable asset to any HVAC duct manufacturing shop.
4. Ease of Use: Despite their advanced capabilities, the Cornermatic machines are designed for ease of use. With intuitive controls and user-friendly interfaces, operators can easily manage production without extensive training, further reducing labor costs and minimizing downtime.
5. Durability and Reliability: Built to the highest standards, these machines are durable and reliable, ensuring long-term performance with minimal maintenance. This reliability means less downtime for repairs and maintenance, keeping production lines moving and further enhancing efficiency.
6. Safety: Enhanced safety features are integrated into every Cornermatic machine, protecting operators from injury. This focus on safety is crucial for maintaining a safe work environment and reducing the risk of accidents in the manufacturing process.
The Iowa Precision family of Cornermatic machines offers unparalleled efficiency, precision, versatility, and safety for HVAC duct manufacturing shops. By automating the corner insertion process, these machines not only enhance productivity and product quality, but also contribute to significant cost savings and improved worker safety. Investing in Cornermatic technology is a strategic move for any ductwork manufacturer looking to stay competitive in the fast-paced HVAC industry.